【制造赋能】南兴装备总控系统|驱动家居智能生产“超级大脑”

【制造赋能】南兴装备总控系统 | 驱动家居智能生产“超级大脑”###

1

告别信息孤岛 · 迎接智能协同

The New Era of Intelligent Collaboration

在追求效率的道路上，单台设备的先进只是起点。当“数据孤岛”割裂信息，“流程断点”阻碍流转，“管理盲区”隐藏风险时，真正的瓶颈已然浮现。

In the pursuit of efficiency, the advancement of a single device is merely the starting point. When "data silos" fragment information, "process breakpoints" hinder flow, and "management blind spots" conceal risks, the real bottleneck has already emerged.

南兴智能总控系统，不止于控制设备，更致力于连接工序、洞察数据、优化全链。我们为您的柔性产线注入统一灵魂，驱动生产模式向真正的智能协同时代迈进。

Nanxing Intelligent Central Control System goes beyond simply controlling equipment; it is dedicated to connecting processes, gaining insights from data, and optimizing the entire supply chain, driving production models toward a truly intelligent and collaborative era.

2

五大智能工段：各司其职 · 精准赋能

Five intelligent central control systems

开料工段｜“智慧指挥官” Nesting Area

开料工段将分散的排版、开料、贴标、码垛环节融为一体化智能工作站，实现从“一块大板”到“一摞板件”的全流程无缝衔接与透明化管理。

The cutting control system integrates the scattered layout, cutting, labeling, and palletizing processes into a unified intelligent workstation, achieving seamless connection and transparent management of the entire process from "raw materials" to "finished products".

STEP

1

看得见的进度

Progress visualization

中央大屏上，每张大板的“上料→开料→贴标→下料”轨迹一目了然，生产如直播般清晰可控；

On the central screen, the trajectory of each large board from "feeding → cutting → labeling → unloading" is clearly visible, making the production process clear and controllable;

STEP

2

治得好的痛点

Labeling Problem Solutions

独家图形化标签预览与断点续贴功能，让错贴、漏贴成为历史，精准补打，省时省料；

The exclusive graphical label preview and breakpoint resume function make mislabeling and missing labels a thing of the past, allowing for accurate reprinting and saving time and materials;

STEP

3

“停”不住的产线

Stable production

故障提示精确到点，支持手动设置断点快速恢复，最大限度减少非计划停机，保障产线持续运行；

The fault indication is accurate to the point, and manual breakpoint setting is supported for quick recovery, minimizing unplanned downtime and ensuring continuous operation of the production line;

STEP

4

搭得起的未来

Easy to upgrade

模块化配置，像搭积木一样灵活开关码垛、贴标、工位功能，轻松适配现在与未来的产线布局。

Modular configuration allows for flexible switching of palletizing, labeling, and workstation functions, much like building blocks, easily adapting to current and future production line layouts.

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封边工段｜“无缝连接器” Edge Banding Area

面对由多台封边机和复杂输送线组成的连线，封边工段确保流程连贯、信息同步的“无缝连接器”。它打通设备间壁垒，让封边流程高效、有序、全程可追溯。

Faced with a production line consisting of multiple edge banding machines and complex conveyor lines, the edge banding connection center acts as a "seamless connector" to ensure smooth processes and synchronized information. It breaks down barriers between equipment, making the edge banding process efficient, orderly, and fully traceable.

STEP

1

精准信息同步

Precise information synchronization

将每块板件的加工要求（尺寸、封边带等）精准下发至每一个推手、单机和辊筒，确保“信息流”与“物料流”绝对同步；

The processing requirements (dimensions, edge banding, etc.) for each board are distributed to each pusher, machine, and roller to ensure that the "information flow" and "material flow" are synchronized;

STEP

2

集中生产看护

Production monitoring

一站式监控全线设备状态与报警，自动记录生产数据并支持导出，为品质管控与效率分析提供坚实数据基础；

It provides one-stop monitoring of the status and alarms of all equipment, automatically records production data and supports export, providing a data foundation for quality control and efficiency analysis;

STEP

3

灵活数据对接

Flexible data integration

支持CSV文件导入，更能通过定制化WebAPI或数据库对接，直连您的MES/ERP系统，实现订单到设备的指令直通。

It supports CSV file import and can directly connect to your MES/ERP system via customized WebAPI or database integration, enabling direct order-to-device processing.

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钻孔工段｜“智能调度官” Drilling Area

钻孔工段精准协同与柔性分流，与后段平面分拣中控无缝联动，数据互通，指令协同，构建起高效、柔性的 “钻-分一体化”智能产线段。

The drilling control system enables precise coordination and flexible diversion of the drilling section, and seamlessly links with the downstream planar sorting control system, enabling data exchange and command coordination, thus building an efficient and flexible "drilling-sorting integrated" intelligent production line.

STEP

1

智能任务分配

Intelligent task allocation

自动解析加工程序，智能分配任务至各钻孔设备，实现负载均衡，发挥设备集群最大效能；

The machine automatically analyzes the machining program and intelligently allocates tasks to each drilling device to achieve load balancing and maximize the efficiency of the equipment cluster;

STEP

2

流畅板件导流

Smooth movement of panels

根据预设规则，自动将加工完成的板件精准分流至不同出口或分拣工段，实现流程自动化，减少人工干预与缓存；

According to preset rules, the completed panels are automatically and accurately diverted to different exits or sorting sections, realizing process automation and reducing manual intervention and buffering;

STEP

3

透明运维管理

Transparent running management

集成所有设备与辊筒状态，支持单机独立点动控制，可视化界面简化调试、维护与故障排查流程。

It integrates the status of all equipment and rollers, supports independent jog control of a single machine, and simplifies the debugging, maintenance and troubleshooting process with a visual interface.

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分拣工段｜“智慧分拣师” Sorting Area

分拣是定制家具生产中人力和场地消耗的焦点，南兴分拣工段运用智能算法，解决“分拣慢、场地不够、齐套难” 的痛点，实现板件高速、准确齐套，且均支持XML、MQTT、WebAPI、数据库等多方式对接，轻松融入工厂信息化体系。

Sorting is a key area of labor and space consumption in custom furniture production. Nanxing's sorting control system uses intelligent algorithms to solve the pain points of "slow sorting, insufficient space, and difficulty in matching complete sets," achieving high-speed and accurate matching of panels, and supporting " bookshelf sorting."

STEP

1

路径最优

Optimal path

智能算法分配库位，确保机器人运动路径最短，效率最大化；

Intelligent algorithm allocates storage space to ensure the shortest robot movement path and maximize efficiency;

STEP

2

均衡作业

Balanced operation

自动将同订单包件、同包板件均衡分配至不同通道与分拣岛，避免拥堵，实现并行高效作业；

Automatically distribute packages and boards of the same order to different channels and sorting islands to avoid congestion and achieve parallel and efficient operation;

STEP

3

全景可视

Data visualization

提供批次、订单、包件多维度数据看板，齐套进度一目了然。

Provides multi-dimensional data dashboards for batches, orders, and packages, making the progress of complete sets clear at a glance.

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仓储工段｜“数字化管家” Storage Area

原料仓储的智能化是精益生产的源头，南兴仓储工段将传统仓库升级为“数字化管家”，实现板材库存的透明化、精准化与自动化调度。

Raw material warehousing is the source of lean production. Nanxing Warehousing Control Center upgrades traditional warehouses into "digital stewards" to achieve transparent, accurate and automated scheduling of board inventory.

STEP

1

库存一目了然

Inventory visualization

可视化界面清晰展示每个库位的花色、规格、数量、状态，实现精准的物料管理；

The visual interface clearly displays the color, specifications, quantity, and status of each storage location, enabling precise material management;

STEP

2

数据确保准确

Data accuracy

集成自动测量装置，校准每垛板材的实际厚度，确保出库指令精准无误，杜绝取料故障；

An integrated automatic measuring device calibrates the actual thickness of each stack of boards, ensuring accurate outbound instructions and eliminating material handling malfunctions;

STEP

3

供应智能协同

Intelligent supply chain collaboration

库存过低自动预警，出库任务与开料站自动对接，指令直达机器人，实现 “要料即出”的智能供应。

Automatic warnings for low inventory; automatic connection between outbound tasks and material handling stations, with instructions directly reaching the robots to achieve intelligent supply.

3

总控系统｜一屏总览 · 全局在握

Central Control System

南兴总控系统实现“一屏观全局，一机管全厂”，对整线的生产数据进行一键下发，免去人工到各个加工中心加载数据，让连线生产更智能，是工厂数字化运营的核心大脑。

Nanxing's central control software enables "viewing the whole picture on one screen and managing the entire factory with one machine," allowing for one-click distribution of production data across the entire production line. This eliminates the need for manual data loading at each processing center, making production lines more intelligent.

STEP

1

一机全局指挥

One machine for overall command

订单数据一键下发至全线各中控，杜绝人工切换与错误，大幅提升排产与执行效率；

Order data can be sent to all central control units across the entire production line with one click, eliminating manual switching and errors, and significantly improving scheduling and execution efficiency;

STEP

2

全链路可视化追踪

End-to-end visual tracking

不仅监控设备状态，更能实时透视板件在整线的流转轨迹，生产进度与瓶颈实时掌控；

It not only monitors the status of equipment, but also provides real-time visibility into the flow trajectory of components throughout the production line, allowing for real-time control of production progress and bottlenecks;

STEP

3

数据驱动决策

Data-driven decision making

汇聚全线OEE、产量、异常等数据，自动生成多维度可视化报表与图表，为管理决策提供精准依据；

It aggregates data from the entire production line, including OEE, output, and anomalies, and automatically generates multi-dimensional visual reports and charts to provide accurate data for management decisions;

STEP

4

开放生态集成

Open Ecosystem Integration

提供标准WebAPI接口，可无缝对接MES、ERP、CRM等第三方系统，构建工厂统一的数据中台与业务闭环；

It provides a standard WebAPI interface, which can be seamlessly integrated with third-party systems such as MES, ERP, and CRM to build a unified data platform and business loop for the factory;

STEP

5

技术基石

Technical support

基于实时数据库与高可靠通讯框架（MQTT等），保障海量数据交互的实时、稳定与安全。

Based on real-time databases and highly reliable communication frameworks (such as MQTT), it ensures the real-time, stable, and secure interaction of massive amounts of data.

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Q

为什么选择南兴？—— 源于自研，成于专注

Why choose Nanxing? --Self-developed, focused, and efficient A

（1）100%自主架构：掌握核心代码，具备从配置调整到深度定制的全方位服务能力；

100% self-developed architecture: mastering the core code and possessing comprehensive service capabilities from configuration adjustment to deep customization;

（2）以用户为中心的设计：界面简洁直观，操作友好，并提供详细的电子指南，降低学习与使用门槛；

User-centered design: The interface is simple and intuitive, user-friendly, and provides detailed electronic guides to reduce the learning and usage threshold;

（3）插件化框架、模块化与可配置化：所有功能均支持灵活配置，满足不同客户、不同发展阶段的具体需求。

Plug-in framework, modularity and configurability: All functions support flexible configuration to meet the specific needs of different customers and different stages of development.

客户见证 · 实力印可

Customer Testimonials

“通过部署南兴装备总控系统，我们实现了从接单到出货的全流程数据打通，管理效率提升了40%。”

—— 来自合作客户的真实反馈

“By deploying the Nanxing Central Control and General Control System, we have achieved seamless data integration throughout the entire process from order acceptance to shipment, improving management efficiency by 40%.”

— Real customer feedback

迈向工业4.0，从拥有一颗强大的“生产大脑”开始。欢迎联系我们，获取专业系统解决方案，让我们为您量身规划智能升级路径。

The journey to Industry 4.0 begins with a powerful "production brain." Contact us for professional system solutions and a customized smart upgrade plan.