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      南兴装备|家居智能生产线案例分享

      发布时间:2025-11-20 02:17  浏览量:10

      南兴装备|家居智能生产线 案例分享###

      企业实力:深耕行业二十五载的智造标杆

      Company Strength: 25 years of deep cultivation in the industry

      http://image1.hipu.com/image.php?url=YD_cnt_208_01osWcpoSgUC

      欧睿宇邦始创于2000年,是一家从设计研发切入整体木作供应链的全屋解决方案提供商。经过二十余年的创新发展,公司已从单一的厨具供应商成功转型为全屋定制企业,业务范围覆盖整装、OEM、工程、高定、加盟及零售等多个领域。

      OuRuiYuBang founded in 2000, Euroubang is a whole-house solutions provider that integrates design and R&D into the entire woodwork supply chain. After more than 20 years of innovative development, the company has successfully transformed from a single kitchenware supplier into a whole-house customization enterprise, with business scope covering multiple fields such as whole-house decoration, OEM, engineering, high-end customization, franchising and retail.

      目前,欧睿宇邦在全国已完成五大生产基地的战略布局(上海奉贤、福建福州、浙江南浔、山东临沂、江西南昌)。江西生产基地作为欧睿宇邦智能制造的重要一环,不仅具备全系激光封边技术,更构建了完整的数字化生产体系,为客户提供高效优质的定制家居产品与服务。

      Currently, OuRuiYuBang has completed the strategic layout of five major production bases across the country (Shanghai Fengxian, Fujian Fuzhou, Zhejiang Nanxun, Shandong Linyi, and Jiangxi Nanchang), with a total designed monthly production capacity of 620,000 square meters. The Jiangxi production base, as a crucial part of Eurobond's intelligent manufacturing, not only possesses a full range of laser edge-sealing technologies but has also built a complete digital production system, providing customers with efficient and high-quality customized home furnishing products and services.

      破局之道:柔性自动化整线解决方案

      Innovation: Flexible Automated Production Line Solution

      http://image1.hipu.com/image.php?url=YD_cnt_208_01osWcvR54b3

      本方案通过开料、封边、钻孔与分拣等多道工序,实现了“管理极简、产出高效”的运营模式,可稳定实现单班3800件的产出目标。在智能化与自动化的双轮驱动下,不仅将综合人力成本减少50%,更推动整体生产效率提升 45%,并将客户订单的交付周期稳定压缩在 10 天以内,助力企业高效生产。

      This case study demonstrates a streamlined and highly efficient operational model through multiple processes including edge banding, drilling, and sorting, achieving a stable output target of 3,800 pieces per shift. Overall labor costs are reduced by 50%, production efficiency is increased by 45%, and the delivery cycle is consistently kept within 10 days.

      01

      智能开料区 Intelligent nesting workstation

      http://image1.hipu.com/image.php?url=YD_cnt_208_01osWd6aYsRN

      采用一拖三智能开料系统,通过龙门自动上料与免基坑技术,在提升效率的同时确保了板材零损伤。凭借其四九尺加工台面、高功率主轴及自动换刀系统,实现了板材利用率超过90%的高效切削与复杂异形件的精密加工。

      Employing a one-to-three intelligent cutting system, the system utilizes gantry automatic feeding and pit-free technology to improve efficiency while ensuring zero damage to the sheet metal. With its 49-foot machining table, high-power spindle, and ATC system, it achieves highly efficient cutting with a sheet metal utilization rate exceeding 90% and precision machining of complex, irregularly shaped parts.

      02

      智能封边区 Intelligent edge banding area

      http://image1.hipu.com/image.php?url=YD_cnt_208_01osWdB4VB0Nhttp://image1.hipu.com/image.php?url=YD_cnt_208_01osWdDpXHcGhttp://image1.hipu.com/image.php?url=YD_cnt_208_01osWdHFe5UH

      封边区由两台 NB6CJMN+两机连线(NB7PCGM)组成,全线搭载激光封边系统,实现无胶线、高颜值的无缝封边效果。最高速度可达26m/min,满足易操作、高质量、高效率封边生产需求。

      The edge-sealing area consists of two NB6CIMN units connected in a line (NB7PCGM), and the entire line is equipped with a laser edge-sealing system to achieve a seamless edge-sealing effect. Speed up to 26m/min.

      03

      智能钻孔区 Intelligent drilling area

      http://image1.hipu.com/image.php?url=YD_cnt_208_01osWdMJKpJn

      智能钻孔工作站 NDL1117,主机由1台单工位,一台双工位组成,加工钻孔效率可达11片/分钟,支持自动扫码识别板材信息,通过并联加工模式,相比传统单工位设备效率提升30%。

      The NDL1117 intelligent drilling workstation consists of one single-station and one dual-station unit, with a drilling efficiency of up to 11 pieces per minute. It supports automatic barcode scanning to identify board information and improves efficiency by 30% through parallel processing.

      04

      平面分拣区 Flat sorting area

      http://image1.hipu.com/image.php?url=YD_cnt_208_01osWdRuLEvL

      借助平面分拣系统,实现自动上料、扫码识别,并按柜体单元精准归类工件,准确率高达 99.9%,极大降低搬运误差与错配风险。

      With the help of flat sorting system, automatic material feeding, barcode scanning and identification are achieved, and workpieces are accurately classified according to cabinet units with an accuracy rate of up to 99.9%.

      成效卓著:成本、效率、品质三重突破

      Outstanding results: Cost, efficiency, quality

      1

      人力成本大幅优化

      Labor cost optimization

      人力成本降低50%。这不仅缓解了用工难问题,更实现了“少人化、高效化"的生产目标。

      Reducing labor costs by 50%. This achieves the production goal of "less manpower and higher efficiency."

      2

      生产效率全面提升

      Production efficiency

      生产效率提升40%,整厂产能提升30%。生产线实现了24小时连续作业,单班产能突破3800件,充分满足旺季大批量订单需求。

      Production efficiency increased by 40%, and overall plant capacity increased by 30%. The production line achieved 24-hour continuous operation, with single-shift capacity exceeding 3,000 units.

      3

      交货周期显著缩短

      Delivery time

      生产周期缩短40%,交货周期大幅缩短至10天。这一突破性进展,让“快速定制"从口号变为现实,极大提升了客户满意度。

      Production cycle was shortened by 40%, and delivery cycle was significantly reduced to 10 days, improving customer satisfaction.

      4

      产品品质显著提升

      Quality Improvement

      通过全系激光封边技术,实现“0胶痕、0剥离"的完美效果。自动化生产确保工艺精度达到工业级标准,产品合格率提升至99.8%,为消费者带来更高品质的家居体验。

      Utilizing laser edge banding, it achieves a perfect result of "zero glue residue and zero peeling." Automated production ensures that the process precision meets industrial-grade standards, increasing the product qualification rate to 99.8%.

      案例视频赏析

      video

      生产线上高速运转的,不仅是板材,更是对家的期待。欧睿宇邦江西工厂通过柔性自动化产线的全面应用,成功将“高效稳定生产”与“精细品质把控”融为一体。我们坚信,唯有依托可靠的制造设备,才能让每一份定制家居的蓝图,都能准时、精准地变为现实,让客户真正省心放心。

      OuRuiYuBang's Jiangxi factory has successfully integrated "high-efficiency and stable production" with "meticulous quality control" through the comprehensive application of flexible automated production lines. Relying on reliable manufacturing equipment, every customized home furnishing blueprint can be transformed into reality on time and with precision, giving customers peace of mind.

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